Project Name

4-Week FDA Audit Cycle Cut to Hours by Embedding Compliance Into Every Build

4-Week FDA Audit Cycle Cut to Hours by Embedding Compliance Into Every Build
Industry
Pharmaceuticals
Technology
Dagger, Trivy, SAST, OCI Vault, Backstage, OCI Kubernetes Engine (OKE), OCI Container Registry (OCIR), OCI Logging, OCI Audit Service

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4-Week FDA Audit Cycle Cut to Hours by Embedding Compliance Into Every Build
Client Overview

A large pharmaceutical enterprise running 60+ containerised services on OCI Kubernetes Engine under FDA 21 CFR Part 11 had security scanning disconnected from the build pipeline – vulnerable images could reach OKE before scans completed. Audit preparation consumed 3-4 weeks per cycle, no SBOM generation existed, secrets were hard-coded across services, and the CISO had zero real-time compliance visibility. Applying its AI-First approach, Ksolves embedded Trivy, SAST, SBOM generation, and OCI Vault rotation into every Dagger build making compliance a by-product of every pipeline run, not a 4-week fire drill.

Key Challenges
  • FDA Audit Prep Consuming 3-4 Weeks: Collecting scan evidence, pipeline logs, SBOM artefacts, and rotation records from fragmented tools pulled senior engineers entirely off product work every audit cycle.
  • No Unified Vulnerability View: Scanning fragmented across multiple tools with results in different systems, CISO had no consolidated compliance posture across 60+ services at any point in time.
  • Security Scanning Off the Build Pipeline: Trivy, SAST, and dependency checks ran manually on an ad-hoc schedule vulnerable images could reach OCIR and OKE before any scan was complete.
  • Hard-Coded Secrets With No Rotation Policy: Secrets inconsistently managed - some hard-coded in config files, others in OCI Vault without automated rotation - creating audit gaps in a regulated environment.
  • No SBOM Per Build: No automated SBOM generation meant component lineage required manual reconstruction per audit - failing FDA 21 CFR Part 11 and supply chain compliance requirements.
  • Compliance Posture Invisible to Leadership: CISO and VP Engineering relied on manually compiled spreadsheets outdated before distribution with no real-time CVE counts, DORA metrics, or RAG status.
Our Solution

Ksolves embedded security scanning, SBOM generation, and OCI Vault rotation into every Dagger build, turning compliance evidence into a build artifact. A custom Backstage dashboard delivers real-time security and delivery insights for 60+ services.

  • 5-Stage Security Gate on Every Build: Every Dagger build runs SAST, Trivy scanning, dependency checks, SBOM generation, and OCI Vault rotation in sequence, no image reaches OCIR unless all five pass.
  • Trivy Scanning as a Build Gate: Every container image scanned before OCIR push - critical/high CVEs block the build, findings logged to OCI Logging linked to the pipeline run and Git commit.
  • Automated SBOM Per Build: SBOM generated for every image capturing all component versions, licences, and dependencies - stored immutably in OCI Object Storage for FDA 21 CFR Part 11 traceability.
  • OCI Vault - Zero Hard-Coded Secrets: Pipeline validates no hard-coded secrets before proceeding. Automated rotation triggered per build, every rotation logged to OCI Audit as tamper-proof compliance evidence.
  • Custom Backstage Compliance Dashboard: Per-service RAG indicators, live CVE counts, SAST summaries, DORA metrics, and OCI Audit trail links - CISO sees the full 60+ service posture in one always-current view.
  • OCI Logging and Audit - Tamper-Proof Evidence: All pipeline runs, scan results, rotations, and deployments recorded in OCI Audit - every production deployment traceable to its SBOM, scan record, and Git commit.

Technology Stack

Category Technology
CI/CD Dagger
Security Trivy + SAST Tools
Platform Backstage (Custom Security Plugin)
Secrets OCI Vault
Compliance OCI Logging + OCI Audit Service
Compute OCI Kubernetes Engine (OKE)
Impact
  • FDA Audit Prep Cut From 4 Weeks to Under 4 Hours: Scan results, SBOMs, rotation records, and pipeline logs auto-captured in OCI Audit - evidence package generation is a sub-4-hour export, not a 4-week engineering effort.
  • Zero Unscanned Images Reaching OKE: Trivy and SAST on every build block critical/high CVE images before OCIR - no image deploys to OKE without a complete scan record.
  • 100% SBOM Coverage Per Build: Every pipeline run generates an immutable SBOM in OCI Object Storage - full component traceability from source commit to production deployment, fully automated.
  • Hard-Coded Secrets Eliminated: OCI Vault with Dagger enforcement eliminates all hard-coded secrets - tamper-proof rotation history logged to OCI Audit and available for immediate auditor review.
  • Live Compliance Dashboard for the CISO: Custom Backstage plugin delivers RAG status, CVE counts, and DORA metrics for all 60+ services - refreshed every pipeline run, no spreadsheets required.
Solution Architecture
stream-dfd
Client Testimonial

“We used to spend three weeks pulling evidence together every time an auditor asked a question. Now every build generates its own compliance record automatically – our audit preparation is a report export, not a fire drill.”

– CISO / VP Engineering.

Conclusion

A pharma enterprise running 60+ regulated OKE services with manual security scanning, 4-week FDA audit cycles, no SBOM generation, and hard-coded secrets was transformed into a continuous compliance operation through Ksolves DevSecOps consulting services. Dagger pipelines now embed five security stages into every build, FDA audit prep dropped from 4 weeks to under 4 hours, 100% SBOM coverage achieved, hard-coded secrets eliminated, and the CISO has a live compliance dashboard across all 60+ services. Every production deployment is traceable to its scan results, SBOM, and Git commit through OCI Audit by default.

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